Displacement Sensors

Electric

Inspecting stopping accuracy of robots

Inspecting stopping accuracy of robots

Laser displacement sensors can be used to inspect the stopping accuracy of an articulated robot.
By installing the sensors on the X, Y, and Z-axis, it is possible to check if the stopping position of the robot is within the tolerance range.
With the highest repeatability of 0.25 µm in its class, the CD2H-30 ensures highly accurate measurement.
This series is also compatible with IO-Link, so measured values can be immediately logged using dedicated free software.

Model: Laser Displacement Sensors  CD2H-30




Measuring Uneven Winding of Electric Wire

Measuring Uneven Winding of Electric Wire

Uneven winding can be measured with the CD2H-700 laser displacement sensors when winding electric wire onto a bobbin.
Even in the case where winding is not uniform and both ends of the bobbin become thick, it is possible to output an alarm by placing two displacement sensors at each end and measuring the difference in each of the measurement values.
Since the CD2H-700 can perform long-distance measurement at ranges up to 1,200 mm, it also supports large-diameter bobbins.

Model: Laser Displacement Sensors  CD2H Series




Wind-off Measurement of Secondary Battery Film

Wind-off Measurement of Secondary Battery Film

The width of a secondary battery film can be measured using two CD2H series laser displacement sensors.
The width is measured by placing sensors at both ends of the roll and calculating the measurement values of both sensors.
Since the CD2H-700 can perform long-distance measurement at ranges up to 1,200 mm, the sensors can be placed in positions where they will not interfere with the moving parts of equipment. In addition, the sensors can be used for workpieces with a variety of widths without changing the setup as the measurement range is 1,000 mm.

Model: Laser Displacement Sensors  CD2H Series




Small Motor Rotational Speed Inspection

Small Motor Rotational Speed Inspection

The CDX-30A ultra high-accuracy laser displacement sensor can be used to count the number of rotations of motors.
For a gear with small teeth, a photoelectric sensor cannot distinguish their height differences.
A laser displacement sensor helps to solve this problem.
The CDX-30A, with the spot size of only ø30 μm, ensures detection of each gear tooth.
In addition, the newly developed ATMOS receiver enables a feedback-free high-speed shutter, allowing for measurements with no momentary pauses or response delays.

Model: Ultra High-Accuracy Laser Displacement Sensor  CDX Series




Motor vibration measurement

Motor vibration measurement

The CD5 series of laser displacement sensors is capable of detecting whether a motor has been correctly assembled.
With a measurement distance of 30 mm, the CD5-30 is capable of measurement with a resolution of 0.2 μm, allowing for measurement of even small amounts of vibration.
This enables reliable measurement of shaft and body vibrations that occur in motors not correctly assembled.

Model: High accuracy laser displacement sensor  CD5 Series




Coil Winding Inspection

Coil Winding Inspection

LS series 2D displacement sensors measure the amount of copper wire wound around a coil.
Utilizing a line-shaped laser beam, the LS series is capable of measuring copper windings at widths of up to 27 mm.
Even if part of the coil is wound twice, the LS series can measure the average height within that width, ensuring measurement with minimal influence from the doubled part.

Model: 2D Displacement Sensor  LS Series




Checking gap on the printer assembled

Checking gap on the printer assembled

Checking gap on the printer assembled by 2D displacement sensor LS series.
It can measure distance from the sensor and width at one time so you can utilize the sensor to shorten inspection time efficiently.

Model 2D displacement sensor  LS-100CN




Measurement of tolerance of gap of the relay contact

Measurement of tolerance of gap of the relay contact

Measurement of tolerance of gap of the relay contact by LS series.
Because it is amplifier built-in structure, you can setup watching the display easily and also you can setup remotely by connecting to PC utilizing free setup software.

Model 2D displacement sensor  LS-100CN




Detecting double fed PWB

Detecting double fed PWB

Detecting double fed PWB by LS series.
Two displacement sensors could be utilized for this application though, mounting the sensors at the position precisely will be very difficult and also the sensors might collide with picking hand.
LS series can be installed at the side of the picking stage and measurement range in width axis is 27mm maximum so it will be easy and measurement is done by one sensor.

Model 2D displacement sensor  LS-100CN




Checking if the screws are installed correctly or not

Checking if the screws are installed correctly or not

Checking if the screws are installed correctly or not by measuring height of those screw heads by laser displacement sensor CD22 series.
CD22 is compact and cost efficient so you can install multiple sensors in narrow space and also you can save cost.

Model: Compact laser displacement sensor  CD22 Series




Measurement of seal material amount

Measurement of seal material amount

CD5 can measure the amount of seal material and check its continuity stably by “Tri-CORE” function.

Model: High accuracy laser displacement sensor  CD5-30




Measurement of warpage of substrate

Measurement of warpage of substrate

CD33 can measure warpage of substrate accurately by its C-MOS image sensor.

Model: C-MOS laser displacement sensor  CD33-30




Measurement solder level and height of parts

Measurement solder level and height of parts

CD4 measures solder level in 1um resolution.

Model: Accurate laser displacement sensor  CD4-30




Measurement of thickness of spattering target

Measurement of thickness of spattering target

Measurement of thickness of spattering target by CD5 series.
It can measure the thickness precisely utilizing its "Tri-CORE" technology. CD5-30's repeat accuracy if 0.1um with its specular mode. It will be able to prevent deviation of evenness of the surface of spattering target and improve accuracy of the thickness while making layers on the target.

Model: High accuracy displacement sensor  CD5-30




Measurement of solder level in the chamber

Measurement of solder level in the chamber

Measurement of solder level in the chamber by CD5-W2000.
It's ultra long distance measurement range displacement sensor up to 2500mm and its repeat accuracy is 30um. You can protect the sensor head from the heat by utilizing view port.

Model: High accuracy displacement sensor  CD5-W2000




Checking warpage of the PWB in the chamber through view ports

Checking warpage of the PWB in the chamber through view ports

Checking warpage of the PWB in the chamber through view ports by multiple CD33.
With its measurement range up to 400mm, it can measure distance through view port that is out of measurement range.

Model: C-MOS laser displacement sensor  CD33 Series




Checking distance of sagging of the metal plate

Checking distance of sagging of the metal plate

Checking distance of sagging of the metal plate to control its tension by CD22.
It can measure the distance of the metal surface even if it is glossy.

Model: Small laser displacement sensor  CD22 Series




High speed profile controlling of glass substrate

High speed profile controlling of glass substrate

High speed profile controlling of glass substrate by CD5 series and control unit UQ1.
You can store measurement result data every 10msec. CD5 sensor heads can be connected to Mitsubishi MELSEC-Q series through control unit UQ1-01 without ladder programs easily. It has storage function and loading can be done easily through CPU unit of MELSEC-Q series.

Model: Displacement sensor control unit  UQ1-01




Controlling height of exposure head

Controlling height of exposure head

Controlling height of exposure head by measuring z axis alignment of the head utilizing CD33 series.
It is compact and light weight displacement sensor so you can mount it on the exposure head. You can also connect the sensors to Mitsubishi MELSEC-Q series through control unit UQ1-02 without ladder programs.

Model: Displacement sensor control unit  UQ1-02




Measuring height of PWB

Measuring height of PWB

Measuring height of the PWB by CD33.
When there is no space above the PWB, you can utilize a mirror that changes the direction of the laser beam 90 degree and install the sensor at the narrow space.
By utilizing displacement sensor control unit UQ1 series, you can connect CD33 to Mitsubishi MELSEC-Q series without any ladder programs and setup can be done automatically.

Model: Displacement sensor control unit  UQ1-02




Measuring thickness of PWB while it's polished

Measuring thickness of PWB while it's polished

Measuring thickness of PWB while it's polished by CD33.
It measure the thickness and feedback to the polishing machine to control the thickness.
You can connect two CD33 to Mitsubishi MELSEC-Q series through displacement sensor control unit UQ1-02 without any ladder programs in short period. Then, you can get calculated result through UQ1-02 very easily.

Model: Displacement sensor control unit  UQ1-02