Displacement Sensors
Metal
- Measuring workpiece height for deburring machines
- Detecting seams in coils
- Measurement thickness of carbon plate
- Cylindrical workpiece outer diameter measurement
- Measuring inner diameter of pipe
- Measuring thickness of thin metal plate
- Measuring deviation of linear guide in X and Z axis
- Measuring wire diameter and its position
- Measuring thickness and width of the cupper belt
- Detecting deviation of the cupper plate
- Measuring position of welded pipe for a tank
- Checking size of the metal parts after processing
- Measurement evenness of metal parts
- Measuring length of metal bar for cutting machine
Measuring workpiece height for deburring machines
Displacement sensors can be used to measure the height of a workpiece to control the level of a deburring brush.
The CD2H-700 can perform measurement at ranges up to 1200 mm, so the sensors can be placed so that they do not interfere with the movable range of the brush, which allows for stable measurement.
Model: Laser Displacement Sensors CD2H-700
Detecting seams in coils
The TD1 through-beam edge sensor detects the seams of coils wound around metal tubes.
Detection is possible by monitoring the difference between the small diameter of the tube and the large diameter of the coils.
With a repeatability of ±5 μm, the TD1 can ensure stable detection even if the coil results in only a slight difference in diameter size.
In addition, the 10 mm measurement range means workpieces never leave the field of view, making detection possible even if some deviation occurs during tube transportation.
Model: Through-beam Edge Sensor TD1+CDA-DM2
Measurement thickness of carbon plate
The thickness of the carbon plate and metal plate after bonding is measured with the laser displacement sensor CDX series.
All models of the CDX series are equipped with the newly developed image sensor "ATMOS", so black objects can be measured regardless of laser class 1.
Laser class 1 has realized measurement of black objects that was difficult to measure unless it was laser class 3R or higher.
Model: Ultra High-Accuracy Laser Displacement Sensor CDX Series
Cylindrical workpiece outer diameter measurement
The TD1 series of through-beam edge sensors measures the outer diameter of cylindrical workpieces.
Although the maximum measurement range of the TD1 series is 10 mm, using two TD1 series sets and an amplifier unit for calculations makes it possible to measure workpieces even with an outer diameter of 10 mm or more. This means outer diameter measurement is possible at a low cost and without using expensive size-measuring instruments.
Model: Through-beam Edge Sensor TD1 Series
Measuring inner diameter of pipe
Measuring inner diameter of pipe by CD22 series.
Because of its size, you can install the sensor head inside of the pipe, bigger than 50mm of inner diameter.
Model: Small laser displacement sensor CD22 Series
Measuring thickness of thin metal plate
Measuring thickness of thin metal plate by CD22.
You can measure the thickness of the thin metal plate measuring height of conveyer and the metal plate and calculate difference between them. Utilizing displacement sensor controller CDA, it will help installation and setup in short time.
Model: Small laser displacement sensor CD22 Series
Measuring deviation of linear guide in X and Z axis
Measuring deviation of linear guide in X and Z axis by LS series.
Because LS series can measure X and Z axis distance at one time, you can get measurement result of height of the linear guide and edge position in X axis at one time.
Model: 2D displacement sensor LS-100CN
Measuring wire diameter and its position
Measuring wire diameter and its position by LS series.
To control wire diameter on line, LS series can provide the measurement value continuously and also it can provide the position of the wire to control tension and position in X axis.
Model: 2D displacement sensor LS-100CN
Measuring thickness and width of the cupper belt
Measuring thickness and width of the cupper belt by CD5 series and LS series.
2 CD5 sensor heads can measure the thickness calculating with measurement result from them in 0.02μm resolution and LS series can measure the width of the cupper belt in 25μm resolution.
Model: 2D displacement sensor LS-100CN + CD5-LW25
Detecting deviation of the cupper plate
Detecting deviation of the cupper plate by LS series.
It can check deviation of the edge position of the cupper plate in X axis and also tilting of the edge at one time. It helps keeping stableness of the position and shape of the cupper plate for process at the next stage.
Model: 2D displacement sensor LS-100CN
Measuring position of welded pipe for a tank
Measuring position of welded pipe for a tank by 2 CD33 series sensors.
Multiple CD33 sensors can be connected to Mitsubishi MELSEC-Q series through control unit UQ1-02. You don't have to have ladder program for setup and measurement. A free software is ready for setup and measurement.
Model: C-MOS laser displacement sensor CD33 Series + UQ1-02
Checking size of the metal parts after processing
Checking size of the metal parts after processing by LS series.
It can measure depth in Z axis and width between edge to another edge in X axis at one time. It can measure 4 items at one time and get calculation using those measurement results so checking quality of the parts will be very simple and efficient.
Model: 2D displacement sensor LS-100CN
Measurement evenness of metal parts
Measurement evenness of metal parts by multiple CD22 sensors.
You can align multiple CD22 sensors into narrow space because of its small size so you will be able to get measurement results from multiple sensors at one time which helps reducing installation cost and tact time for production.
Model: Small laser displacement sensor CD22 Series
Measuring length of metal bar for cutting machine
Measuring length of metal bar for cutting machine by CD5 series.
CD5-W2000 has 2000mm +/- 500mm measurement range so it can cover long range. You can connect the sensor to Mitsubishi MELSEC-Q series through control unit UQ1-01 without amplifier and ladder programs which helps easy installation and reducing cost of the measurement system.
Model: Displacement sensor control unit UQ1-01
Application examples
by industry
- Semicon
- FPD/PV
- Electric
- Electronics Components
- Automotive
- Machinery
- Rubber/Plastic
- Metal
- Steel
- Logistics
- Foods
- Beverage
- Printing
- Others