Vision Sensors
Different varieties mixed
- Mixed Juice Box Varieties and Positioning
- Detection of Wrong Color of Caps
- Detecting wrong metal shaft in the production line
- Checking marking (L: Left / R: Right) on the plastic parts
- Detecting wrong parts at assembling line
- Checking if the parts are correct or not by inspecting characters
- Checking if the springs are correct or not
- Detecting wrong type axel pedal fed mixed in the process
- Checking marking on the meter panel parts
- Detecting wrong type metal plate fed mixed in the process
- Detecting wrong type parts fed mixed in the process
- Checking if the capacitor is correct or not
- Checking getting mixed with wrong parts
- Checking part type by its shape
- Checking position of individual packaging in the box
Mixed Juice Box Varieties and Positioning
The color-area mode of the MVS-PM-R pattern matching vision sensor makes it possible to detect differences in package color, preventing different varieties of packaged beverage products from being conveyed.
In addition, the BGS-HDL C-MOS laser sensor with two control outputs can be selected for the vision sensor’s trigger sensor.
The output 1 can be set for a trigger signal to the vision sensor for inspection of mixed product varieties, when a juice box passes at the correct height, leaving output 2 available to detect incorrect orientation when a juice box has fallen over on its side. In this way, both camera triggering and sideways package detection can be performed using a single sensor.
Model: Color pattern matching camera MVS-PM-R Series
Model: High-resolution C-MOS Laser Sensor BGS-HDL Series
Detection of Wrong Color of Caps
The CVSE1-RA easy color area sensor monitors for caps with the wrong color.
With color discrimination possible for 15,000 colors and a high resolution, the CVSE1-RA is able to distinguish between even slightly varied cap colors.
Moreover, the ability to register up to 16 different variations makes it possible to switch instantly to the desired inspection type even with changeovers in product variety.
Model: Simple & Easy Setup Color Area Sensor CVSE1-RA Series
Detecting wrong metal shaft in the production line
Detecting wrong metal shaft in the production line by MVS-EM-R.
It can measure the length of end part of the metal shaft and detect if it's correct one or not.
Model: Measurement vision sensor MVS-EM-R Series
Checking marking (L: Left / R: Right) on the plastic parts
Checking marking (L: Left / R: Right) on the plastic parts by MVS-PM-R.
Even if the parts rotated, MVS-PM can detect the marking utilizing "rotate search" function.
Model: Color pattern matching camera MVS-PM-R Series
Detecting wrong parts at assembling line
Detecting wrong parts at assembling line by CVS2 series.
By checking color and shape of metal or plastic parts, it can detect if the parts are correct or not. It has masking function which will help inspection efficiency as well.
Model: Pattern matching & Color area sensor CVS2-N21-RA
Checking if the parts are correct or not by inspecting characters
Checking if the parts are correct or not by inspecting characters by MVS-OCR2.
It has a function that output character code of first character. This can be utilized for sorting by type of the parts at next stage of the line.
Model: Mega pixel OCR vision sensor MVS-OCR2 Series
Checking if the springs are correct or not
Checking if the springs are correct or not by MVS-PM-R.
When the number of turning of the spring is different, color area detected by MVS-PM-R will be different in the inspection window. Then, it can reject wrong spring by the result.
Model: Color pattern matching camera MVS-PM-R Series
Detecting wrong type axel pedal fed mixed in the process
Detecting wrong type axel pedal fed mixed in the process by checking the marking on the pedal by CVS4 series.
When it is difficult detecting wrong type pedal by checking shape, you can utilize character recognition on the marking on the pedal.
Model: All in one OCR vision sensor CVS4-R Series
Checking marking on the meter panel parts
Checking marking on the meter panel parts by MVS-PM-R.
Choose LED lighting and align correctly so that the marking shows clearly. Normally, coaxial lighting will work fine in this case.
Model: Color pattern matching camera MVS-PM-R Series
Detecting wrong type metal plate fed mixed in the process
Detecting wrong type metal plate fed mixed in the process by checking the contour of the plate by CVS3 series.
By checking contour of the whole part of the plate, it can detect not only the shape of the plate but also holes on the plate.
Model: All in one edge sensor CVS3-RA Series
Detecting wrong type parts fed mixed in the process
Detecting wrong type parts fed mixed in the process by checking whole part of the parts by MVS-PM-R series.
By "full color" function, checking color of whole part of the parts, it can detect type of the parts for example, for left steering type or for right steering type.
Model: Color pattern matching camera MVS-PM-R Series
Checking if the capacitor is correct or not
Checking if the capacitor is correct or not by MVS-PM-R.
It can detect type/model of the capacitor by detecting its mark or shape.
Model: Color pattern matching camera MVS-PM-R Series
Checking getting mixed with wrong parts
Checking getting mixed with wrong parts by CVS3-RA.
By checking printed character shape on the parts, it can detect wrong parts mixed even if the size is same.
Model: Edge sensor CVS3-RA Series
Checking part type by its shape
Checking part type by its shape by MVS-PM-R.
"contour" function will be utilized for checking shape of the part and it can check small difference of the parts. "full color" function will be utilized for checking low contrast part so it can detect up side down.
Model: Color pattern matching camera MVS-PM-R Series
Checking position of individual packaging in the box
Color pattern matching camera MVS-PM-R can have up to 16 inspection window so each individual packaging can be checked if it's correct one or not.
Model: Color pattern matching vision sensor MVS-PM-R Series
Application examples
by industry
- Foods
- Beverage
- Chemical/Cosmetics
- Packaging
- Semicon
- FPD/PV
- Electric
- Electronics Components
- Automotive
- Machinery
- Rubber/Plastic
- Metal
- Steel
- Logistics
- Other